Production Planning, Scheduling and Control

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  • Outline ImageCourse Outline
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Course Overview

Material requirements planning (MRP) is a system used to avoid situations where parts are missing. It establishes a schedule (priority plan) showing the components required at each level of the assembly and, based on lead times, calculates the time when these components will be needed.

This course will address the principles of production planning and inventory control using the best practices in modern manufacturing theories and practices. Participants will gain greater appreciation to the benefits of positioning their operations and optimise the value from the supply chain. Participants will gain appreciation and develop their own creative solutions in areas such as implementation of company-wide measurement and control systems, addressing inventory reduction challenge without compromising customer satisfaction.

Objective:

This course is designed to teach skills in the planning & control of production for improved sectional & organizational effectiveness. Experiential learning cycles will be used to ensure maximum benefit to participants.

     On completion of this course, participants should be able to:

  • Improve production planning techniques
  • Improve process schedule
  • Improve job planning & control
  • Improve productivity & problem solving techniques
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Course Outline

Day One

Introduction to production planning and control

  • Purpose of production planning, order sequencing, production scheduling and production control
  • Manufacturing operation process - production philosophy
  • Advantages of production control
  • Sources of production control
  • Characteristics of modern manufacturing management - MRP II process

Frame work of production planning and control

  • Problems faced by production managers in diverse manufacturing units
  • Resolving the issues
  • Strategies for production planning and control

 

Day Two

Master Production Scheduling (MPS)

  • Forecasting and demand management
  • Master production scheduling (MPS) activity
  • Symptoms of MPS
  • Aggregate planning
  • Work exercises

Capacity Requirement Planning

  • Capacity management and planning
  • Types of capacity planning
  • Factors affecting facility and capacity planning

 

Day Three

Materials Requirement Planning (MRP II)

  • MRPII overview
  • Independent and dependent demands
  • Materials planning process

Inventory Control (IC)

  • Inventory planning involving management and control
  • Finished goods inventories control
  • Calculations on lot order sizing

 

Day Four

Production Scheduling and Technique

  • Scheduling objectives
  • Job scheduling –Forward/Back scheduling
  • Input/output control
  • Dispatching rules –FIFS, ODD, SPT. Etc
  • Critical ratio rule

Theory of constraint (TOC) principles

  • What is TOC?
  • Bottleneck and non-bottleneck resources
  • Generic TOC principles
  • Drum-buffer-rope (DBR) scheduling

 

Day Five

 Just-In-Time Manufacturing

  • Principles of JIT
  • Identify the causes of JIT wastes
  • JIT manufacturing key activities and its features
  • JIT implementation and its draw back.
  • Continuous improvement
  • The primary causes of inventories
  • Schedule released and planned areas
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Schedule & Fees

3 For 2Offer

Get the most out of group training with our special discount! Register 3 of your participants together on the same course and only pay for 2.

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  • May
  • September

Location

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Duration: 5 Days

date: 05 - 09 May 2025

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London

London

$5,900


Duration: 5 Days

date: 01 - 05 Sep 2025

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  • Industrial Manufacturing and Production

Production Planning, Scheduling and Control

Duration:5 Days

date:05 - 09 May 2025

Amsterdam

Amsterdam

$5,900


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Frequently Asked Questions

How can training courses be used as a company benefit?

Training is hugely beneficial to both yourself and your company. It enables you to employ new technologies, increases your productivity and enables you to be more autonomous. Have a look here at our infographic on the importance of training and development!

How often do you update your course content to ensure relevancy?

Our course content is constantly reviewed and updated to ensure we stay up to date with all the latest trends. After every course is completed we review the feedback and improve the material where necessary.

Do you keep your classroom environment and instructional methodologies current with today’s real-world workplace?

Yes, we focus our training on ‘real-world’ scenarios and our trainers are all highly experienced and skilled in their relevant fields.

Are your courses eligible for professional certification?

Yes, we offer certification with all our courses, every course is entitled to CPD (Continuous Professional Development) hours which you can put towards your professional portfolio.

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Production Planning, Scheduling and Control

  • NetherlandsAmsterdam
  • calendar05 - 09 May 2025
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  • NetherlandsAmsterdam
  • 05 - 09 May 2025
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