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Machine Failure Analysis

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  • Outline ImageCourse Outline
  • Scheduled ImageScheduled Dates

Course Overview

Effective machine failure analysis is critical to maintaining the reliability and efficiency of industrial equipment. This comprehensive program equips participants with the knowledge and practical techniques to identify, analyse, and prevent failures in rotating machinery and other critical assets. Covering fundamental concepts, failure mechanisms, and diagnostic methods, this course helps engineers and technicians improve equipment reliability and minimize downtime through structured problem-solving approaches.

Objective:

By the end of this course, participants will be able to:

  • Understand the fundamental causes of machinery failures and their implications on plant operations.
  • Apply systematic troubleshooting techniques to identify and resolve equipment failures.
  • Analyse different failures, including mechanical, metallurgical, and lubrication-related issues.
  • Develop effective strategies for failure prevention, reliability improvement, and maintenance optimization.
  • Prepare detailed and accurate failure analysis reports to support continuous improvement efforts.
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Course Outline

Day 1: Introduction to Failure Analysis and Troubleshooting Principles

  • Overview of failure analysis and its role in machinery reliability
  • Understanding the troubleshooting system and its application in industrial environments
  • Common causes of machinery failures and their impact on operations
  • The problem-solving sequence: structured approaches to diagnosing failures

Day 2: Understanding Mechanical Failures in Machinery

  • Machinery design properties and their influence on failure modes
  • Metallurgical failure analysis: causes and prevention strategies
  • Analysis of bolted joint failures and best practices for assembly
  • Shaft failure mechanisms: misalignment, fatigue, and overloading

Day 3: Wear and Bearing Failures

  • Wear-related failures: abrasive, adhesive, corrosive, and fatigue wear
  • Rolling element bearing failures: causes, detection, and prevention
  • Journal and tilt-pad thrust bearings: common issues and diagnostic techniques
  • Ring failure analysis and preventive measures

Day 4: Failures in Gears, Couplings, and Seals

  • Gear failure analysis: pitting, scuffing, and tooth breakage
  • Coupling failures: misalignment, imbalance, and wear-related issues
  • Mechanical seal failures: causes, diagnosis, and corrective actions
  • Mechanical seal selection criteria for improved reliability

Day 5: Improving Machinery Reliability and Failure Reporting

 

  • Lubrication strategies for pump reliability improvement
  • Conducting machinery reliability audits and reviews
  • Practical failure reporting: structure, analysis, and communication
  • Best practices in machinery troubleshooting for continuous improvement
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Schedule & Fees

3 For 2Offer

Get the most out of group training with our special discount! Register 3 of your participants together on the same course and only pay for 2.

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London

London

$5,900


Duration: 5 Days

date: 23 - 27 Jun 2025

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London

London

$5,900


Duration: 5 Days

date: 14 - 18 Jul 2025

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  • Industrial Manufacturing and Production

Machine Failure Analysis

Duration:5 Days

date:23 - 27 Jun 2025

London

London

$5,900


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    All our courses are accredited by the CPD Standards Agency

Frequently Asked Questions

How can training courses be used as a company benefit?

Training is hugely beneficial to both yourself and your company. It enables you to employ new technologies, increases your productivity and enables you to be more autonomous. Have a look here at our infographic on the importance of training and development!

How often do you update your course content to ensure relevancy?

Our course content is constantly reviewed and updated to ensure we stay up to date with all the latest trends. After every course is completed we review the feedback and improve the material where necessary.

Do you keep your classroom environment and instructional methodologies current with today’s real-world workplace?

Yes, we focus our training on ‘real-world’ scenarios and our trainers are all highly experienced and skilled in their relevant fields.

Are your courses eligible for professional certification?

Yes, we offer certification with all our courses, every course is entitled to CPD (Continuous Professional Development) hours which you can put towards your professional portfolio.

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Machine Failure Analysis

  • United KingdomLondon
  • calendar23 - 27 Jun 2025
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Machine Failure Analysis

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  • United KingdomLondon
  • 23 - 27 Jun 2025
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